- 产品描述
-
Hexagonal mesh is a net-like material woven or welded from metal wire, named for its hexagonal (honeycomb) mesh structure. It is also known as hexagonal wire mesh, chicken wire, hex mesh, or gabion mesh.
Production Process:
(1) Raw Material Preparation
Metal Wire Selection: Low carbon steel wire, galvanized steel wire, PVC-coated steel wire, or stainless steel wire.
Wire Diameter Range: Typically 0.5 mm to 4.0 mm, adjusted based on application.
Surface Treatment: Galvanizing (electro-galvanized or hot-dip galvanized), PVC coating, or other anti-corrosion treatments are applied either before or after weaving.
(2) Weaving Process
Pay-Off: Metal wires are fed from pay-off racks into the weaving machine.
Twisting and Forming:
Uses double-twisting weaving machines (double twist) or triple-twisting weaving machines (triple twist), where wires are twisted into a hexagonal pattern.
Mesh shape is controlled by gear molds; common mesh sizes range from 10 mm to 100 mm.
Mesh width is controlled during weaving by adjusting the machine, usually between 1 m and 4 m wide.
Rolling: Finished mesh is automatically rolled into bundles.
(3) Post-Processing
Edge Treatment: Edges are reinforced by folding (selvedge edge) or twisting (twisted edge) to enhance structural stability.
Cutting: Mesh is cut into sheets or rolls according to customer requirements.
Packaging: Wrapped with moisture-proof paper or PE film to prevent damage during transportation.
(4) Performance Testing
Mechanical Properties:
Tensile Strength: Samples undergo tensile tests (e.g., GB/T 228.1) to meet material standards (e.g., low carbon steel wire ≥350 MPa).
Elongation: Elongation at break typically ≥12%.
Corrosion Resistance:
Salt Spray Test (ASTM B117):
Galvanized mesh: No red rust for 72 hours, no base metal rust for 480 hours.
PVC-coated mesh: No bubbling or peeling for 1000 hours.
Outdoor Exposure Test: Long-term aging observation under real environmental conditions.
Functional Testing:
Permeability (for hydraulic projects): Simulate water flow impact to check for mesh blockage or deformation.
Load Capacity (gabion mesh): Stability test after filling with stones.
Features and Advantages:
Good Flexibility: Adapts to terrain deformation and has strong impact resistance.
Permeability: The mesh structure allows water to pass through, reducing hydrostatic pressure.
Durability: Corrosion-treated metal wire ensures long service life, especially suitable for outdoor environments.
Eco-Friendly: Mesh can be filled with stones or soil to promote plant growth, ideal for ecological slope protection projects.
Easy Construction: Can be rolled for transport and easily laid out or assembled on site, saving labor costs.
Application:
Slope Protection/Retaining Walls: Used as gabion mesh cages filled with stones to stabilize slopes, such as riverbanks and highway embankments.
Flood Control: Woven into mesh cages or mats for reinforcing riverbanks and levees.
Construction and Decoration:
Fences/Barriers: Provide both protection and aesthetic appeal.
Architectural Facades: Stainless steel hexagonal mesh used in modern building facade designs.
Agriculture and Horticulture:
Animal Enclosures: Protect poultry or small animals (e.g., chicken coops, rabbit cages).
Plant Support: Trellises for climbing plants.
Other Uses:
Industrial Filtration: Used as filter mesh for particulate matter.
Crafts: For making metal woven baskets, decorative items, etc.
Specifications:
Mesh size Wire diameter Wire No 1/2" 0.71 22# 1/2" 0.62 23# 1/2" 0.56 24# 1/2" 0.51 25# 5/8" 0.71 22# 5/8" 0.62 23# 5/8" 0.56 24# 5/8" 0.51 25# 3/4" 0.81 21# 3/4" 0.71 22# 3/4" 0.62 23# 3/4" 0.56 24# 1" 0.91 20# 1" 0.81 21# 1" 0.71 22# 1" 0.62 23# 1" 0.56 24# 5/4" 1.01 19# 5/4" 0.91 20# 5/4" 0.91 20# 5/4" 0.81 21# 5/4" 0.71 23# 3/2" 1.2 18# 3/2" 1.01 19# 3/2" 0.91 20# 3/2" 0.81 21# 3/2" 0.71 22# 2" 1.2 18# 2" 1.01 19# 2" 0.91 20# 2" 0.81 21#
Hexagonal Net
Hexagonal mesh is a net-like material woven or welded from metal wire, named for its hexagonal (honeycomb) mesh structure. It is also known as hexagonal wire mesh, chicken wire, hex mesh, or gabion mesh.
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- 产品描述
-
Hexagonal mesh is a net-like material woven or welded from metal wire, named for its hexagonal (honeycomb) mesh structure. It is also known as hexagonal wire mesh, chicken wire, hex mesh, or gabion mesh.
Production Process:
(1) Raw Material Preparation
Metal Wire Selection: Low carbon steel wire, galvanized steel wire, PVC-coated steel wire, or stainless steel wire.
Wire Diameter Range: Typically 0.5 mm to 4.0 mm, adjusted based on application.
Surface Treatment: Galvanizing (electro-galvanized or hot-dip galvanized), PVC coating, or other anti-corrosion treatments are applied either before or after weaving.
(2) Weaving Process
Pay-Off: Metal wires are fed from pay-off racks into the weaving machine.
Twisting and Forming:
Uses double-twisting weaving machines (double twist) or triple-twisting weaving machines (triple twist), where wires are twisted into a hexagonal pattern.
Mesh shape is controlled by gear molds; common mesh sizes range from 10 mm to 100 mm.
Mesh width is controlled during weaving by adjusting the machine, usually between 1 m and 4 m wide.
Rolling: Finished mesh is automatically rolled into bundles.
(3) Post-Processing
Edge Treatment: Edges are reinforced by folding (selvedge edge) or twisting (twisted edge) to enhance structural stability.
Cutting: Mesh is cut into sheets or rolls according to customer requirements.
Packaging: Wrapped with moisture-proof paper or PE film to prevent damage during transportation.
(4) Performance Testing
Mechanical Properties:
Tensile Strength: Samples undergo tensile tests (e.g., GB/T 228.1) to meet material standards (e.g., low carbon steel wire ≥350 MPa).
Elongation: Elongation at break typically ≥12%.
Corrosion Resistance:
Salt Spray Test (ASTM B117):
Galvanized mesh: No red rust for 72 hours, no base metal rust for 480 hours.
PVC-coated mesh: No bubbling or peeling for 1000 hours.
Outdoor Exposure Test: Long-term aging observation under real environmental conditions.
Functional Testing:
Permeability (for hydraulic projects): Simulate water flow impact to check for mesh blockage or deformation.
Load Capacity (gabion mesh): Stability test after filling with stones.
Features and Advantages:
Good Flexibility: Adapts to terrain deformation and has strong impact resistance.
Permeability: The mesh structure allows water to pass through, reducing hydrostatic pressure.
Durability: Corrosion-treated metal wire ensures long service life, especially suitable for outdoor environments.
Eco-Friendly: Mesh can be filled with stones or soil to promote plant growth, ideal for ecological slope protection projects.
Easy Construction: Can be rolled for transport and easily laid out or assembled on site, saving labor costs.
Application:
Slope Protection/Retaining Walls: Used as gabion mesh cages filled with stones to stabilize slopes, such as riverbanks and highway embankments.
Flood Control: Woven into mesh cages or mats for reinforcing riverbanks and levees.
Construction and Decoration:
Fences/Barriers: Provide both protection and aesthetic appeal.
Architectural Facades: Stainless steel hexagonal mesh used in modern building facade designs.
Agriculture and Horticulture:
Animal Enclosures: Protect poultry or small animals (e.g., chicken coops, rabbit cages).
Plant Support: Trellises for climbing plants.
Other Uses:
Industrial Filtration: Used as filter mesh for particulate matter.
Crafts: For making metal woven baskets, decorative items, etc.
Specifications:
Mesh size Wire diameter Wire No 1/2" 0.71 22# 1/2" 0.62 23# 1/2" 0.56 24# 1/2" 0.51 25# 5/8" 0.71 22# 5/8" 0.62 23# 5/8" 0.56 24# 5/8" 0.51 25# 3/4" 0.81 21# 3/4" 0.71 22# 3/4" 0.62 23# 3/4" 0.56 24# 1" 0.91 20# 1" 0.81 21# 1" 0.71 22# 1" 0.62 23# 1" 0.56 24# 5/4" 1.01 19# 5/4" 0.91 20# 5/4" 0.91 20# 5/4" 0.81 21# 5/4" 0.71 23# 3/2" 1.2 18# 3/2" 1.01 19# 3/2" 0.91 20# 3/2" 0.81 21# 3/2" 0.71 22# 2" 1.2 18# 2" 1.01 19# 2" 0.91 20# 2" 0.81 21#
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